We – EPG Group the greatest worm gearbox, couplings and gears manufacturing facility in China with 5 diverse branches. For far more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
MY 1200EP/1300EP/1500EP semi-computerized die chopping and creasing device
- Technical specs:
|Max. Paper Dimension||mm||1200*780||1300*960||1500X1100|
|Min. Paper Dimension||mm||350*350||four hundred*410||540X410|
|Max. Die-reducing Dimensions||mm||1180*760||1280*940||1480X1080|
|Max. Wor ept Force||T||three hundred||300||300|
|Max. Paper Thickness||mm||one-7||one-seven||one-seven|
- Attributes of the machine:
- The Bobst type minimize framework helps make the slicing platform motion like a scissor, it will realize a full and less complicated cut.
- Primary worm gear uses alloy copper material, after the knowledgeable operator’s guide scraping remedy and strict normal screening, it can makes certain the driving elements 10 years daily life.
- The main chains undertake imported British Renold brand name, the variances of ten chains are significantly less than .2mm.
- The hook up between gear box and driving shaft adopts sleeve and pin structure making sure a sturdy relationship.
The equipment adopts frequency controller to attain stepless speed acceleration which can achieve to 4500 instances for each hour. In the course of genuine manufacturing, it can normally run at 3800 to 4300 times for every hour according to the high quality of the board. If the high quality of the paper is excellent, a great operator even can function the equipment at in excess of 4300 occasions per hrs.
As it is demonstrated in the image of the machine, the machine adopts rear component paper feeding strategy which preserve the operator absent from the die-cutting element. The mounting and adjustment of the die plate is also done outside of the die-cutting portion with sensors and detectors at die-chopping part to ensure that the device can not be started out when the die-chopping plate is at adjustment status.
Aside from the sensors at die-slicing portion, there are sensor or approach switches at window component to make the complete equipment at monitoring status to make certain its safety.
- Procedure ease:
There is Man-machine interface set up in the control panel which will exhibits the protection position of the machine as well as malfunctions to aid the operator. Digicam is also installed in front of the operator for him/her to monitor the operation status at the delivery portion.
- Major Constructions and Essential Substance Used
- 4 Principal Large Elements:
They are referring to: base station, shifting system, higher system and machine wall. The bottom station is produced of gray solid iron -HT 200 the relocating system is ductile iron – QT 42-ten and the device wall is high quality A3 metal.
- Main Travel:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a shifting established to make sure stable pressure out put of not significantly less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-50. The material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Element:
The drive is transferred by means of crank rod to pendulum which will carry the moving platform to transfer up and down to reach die-lower and creasing goal.
The pendulum is produced of substantial good quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort automated die-slicing and creasing equipment. Compared with automated die-cutting and creasing machine which is utilised for cardboard die-chopping, this variety of semi-computerized die-chopping and creasing device is primarily employed for corrugated board which wants considerably less pressure for die-chopping, in this situation really some producers have made smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We hold broader pendulum and larger diameter on its shaft to make our equipment last for a more time daily life.
The die-chopping plate employs 7 mm 75 Crl plate which has much more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to guarantee the boarding conveying precise and secure.
The equipment makes use of gripper bar variety with 12A long joints chain which is less in weight and considerably less shock to the intermittent device under the precondition to ensure the strength of the chain. The manufacturer of the chain is Renold U.K with large exact and good quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- gentle in weight and large in strength.
- Electrical Component
The electrical elements are made and assembled in accordance to the European CE normal and utilizes entire world wide identified manufacturer items.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time saving and simple for operation.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is simple, convenient and reputable.
- Particular Figures of Our Equipment:
- Clever And Special Front Lay Design and style:
In comparison with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the entrance lay, it will hurt the entrance lay and the gripper bar when the front lay reaches to its greatest situation.
Usually the producers will set up sensors on this component to end the machine when the paper is fed abnormally to the front lay. Even so, when the machine is managing at the higher velocity, the inertia will bring the machine to operate for a while to make the front lay to its optimum point and then also harm the entrance lay and the gripper bar.
Our unique design and style is that when the abnormal board feeding transpires and currently being detected, the entrance lay can never reaches to its greatest point which helps make cost-free from entrance lay and gripper bar damages simply because of irregular paper feeding.
As it is our particular style, so there is no picture to be proven here.
- Optional Shipping and delivery System:
In accordance to the requirement of the consumer we can do the shipping and delivery system possibly sq. type or E kind (as demonstrated in the picture) . If the shopper has sufficient pallets, he can pick square type. If the consumer does have enough pallet, he can choose, E kind system for which will also offer 4 shipping and delivery trolleys.
- Pneumatic Pre–loading and Lifting Stage Unit:
The preloading system is pneumatic pushed. When one paper dimension is set, when you do other pile of preloading, there is no trouble of you to reset the preloading gadget, you can just press the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Fairly some of the die-cutting equipment producers use direct feeding technique which is the operator will feed the board straight to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
Our device makes use of an added dance roller feeding system whose board feeding time can be increase to .6 next. Jointly with the conveying components it tends to make an easier function of the operator and more quickly in performance of the equipment.
For case in point: If an operator operates the immediate feeding semi-computerized die-cutting equipment at 3300 sheets per hour, he can easily operate our machine at 3700 – 4000 sheets for each hour.
- Conveying Portion:
The board obtained by the dance roller will go by way of a conveying portion with belt conveying and belt pressing which helps make the board getting pressed prior to achieving to the entrance lay.
Before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these ways, the board conveyed by the dance roller will be much more correct and steady when they attain to the gripper bar.
There is also detector to detect the status of the board. If board does not arrive to the front lay at regular position, the detector will send indicators to stop the machine.
- Stripping Portion
- Stripping is 50 percent striping which can strip off a few – edge squander of the board.
- There are upper chase, middle chase and decrease chase in which the male, elastic block and female die are positioned to strip off the waste.
|Title||Brand and Origin||Remarks|
|Bearing||SKF Swiss||Crucial portion|
|IKO Japan or HangZhou, China||Not key portion|
|Chain||Renold U.K||Principal Chain ( Discrepancy of significantly less than .2 mm for for each 10 chains of device chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electric powered Switch||Fotek ZheJiang|
|Major Motor||Siemens||Joint Venture|
|Pneumatic Components||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and supply||CPG ZheJiang|
/ The use of first tools manufacturer’s (OEM) component figures or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the listed replacement elements contained herein are not sponsored, approved, or produced by the OEM. /