Product Description
Product Description
coupling
A mechanical part used to connect 2 shafts (driving shaft and driven shaft) in different mechanisms to rotate together to transmit torque. In high-speed and heavy-duty power transmission, some couplings have the functions of buffering, damping and improving the dynamic performance of the shaft system. The coupling is composed of 2 parts, which are respectively connected with the driving shaft and the driven shaft. Most of the power machines are connected with the working machine by means of couplings.
Product Attribute
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Material |
Low Carbon Steel |
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Surface Finishing |
Zinc Plated |
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Customized |
Non-Customized |
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Connection |
Flange |
| port |
ZheJiang |
| payment |
L/C, T/T, D/P, Western Union, Paypal |
| package |
Woddencase Suitable for Sea Shipping/Airfreight |
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
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| After-sales Service: | Yes |
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| Warranty: | 1 Year |
| Connection: | Flange |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any safety considerations when using flexible couplings in rotating machinery?
Yes, there are several safety considerations to keep in mind when using flexible couplings in rotating machinery. While flexible couplings offer numerous benefits in terms of misalignment compensation, vibration isolation, and shock absorption, improper use or maintenance can lead to safety hazards. Here are some important safety considerations:
- Proper Installation: Ensure that the flexible coupling is installed correctly and securely following the manufacturer’s guidelines. Improper installation can lead to coupling failure, unexpected disconnection, or ejection of coupling components, which may result in equipment damage or injury to personnel.
- Alignment: Proper shaft alignment is essential for the reliable and safe operation of flexible couplings. Misaligned shafts can cause excessive stress on the coupling and connected components, leading to premature wear and possible failure. Regularly check and maintain proper shaft alignment to prevent safety risks.
- Operating Conditions: Consider the environmental and operating conditions of the machinery when selecting a flexible coupling. Some couplings are designed for specific temperature ranges, hazardous environments, or corrosive atmospheres. Using a coupling that is not suitable for the operating conditions can compromise safety and performance.
- Torque and Speed Limits: Always operate the flexible coupling within its specified torque and speed limits. Exceeding these limits can cause coupling failure, leading to unexpected downtime, equipment damage, and potential safety hazards.
- Maintenance: Regularly inspect and maintain the flexible coupling to ensure its continued safe operation. Check for signs of wear, damage, or corrosion, and promptly replace any worn or damaged components with genuine parts from the manufacturer.
- Emergency Stop Mechanism: In applications where safety is critical, consider implementing an emergency stop mechanism to quickly halt machinery operation in case of coupling failure or other emergencies.
- Personal Protective Equipment (PPE): When working with rotating machinery or during maintenance tasks involving couplings, personnel should wear appropriate PPE, such as gloves, eye protection, and clothing that can resist entanglement hazards.
- Training and Awareness: Ensure that personnel working with the machinery understand the potential hazards associated with flexible couplings and receive proper training on safe handling, installation, and maintenance procedures.
By adhering to these safety considerations, operators and maintenance personnel can mitigate potential risks and ensure the safe and reliable operation of rotating machinery with flexible couplings. Additionally, it is essential to comply with relevant safety standards and regulations specific to the industry and application to ensure a safe working environment.
How does a flexible coupling affect the noise and vibration levels in a mechanical system?
A flexible coupling plays a crucial role in controlling noise and vibration levels in a mechanical system. It can significantly impact the overall smoothness and quietness of the system’s operation, contributing to enhanced performance and reduced wear on connected components.
Noise Reduction:
Flexible couplings help reduce noise in a mechanical system through their inherent ability to dampen vibrations. When the shafts of rotating machinery are not perfectly aligned, it can lead to vibrations that are transmitted throughout the system, resulting in noise generation. The elastomeric or flexible element of the coupling acts as a vibration dampener, absorbing and dissipating these vibrations. As a result, the noise levels in the system are reduced, creating a quieter operating environment.
Vibration Damping:
Vibrations in a mechanical system can lead to increased wear and tear on critical components, such as bearings, seals, and gears. Excessive vibrations can also cause resonance and damage to the system over time. Flexible couplings can effectively dampen vibrations by acting as a buffer between the driving and driven shafts. The flexible element absorbs the shock and vibrations, preventing them from propagating to other parts of the system. This vibration damping capability not only reduces noise but also protects the system from potential mechanical failures, extending the lifespan of the equipment.
Alignment Compensation:
Misalignment between shafts is a common cause of vibration and noise in rotating machinery. Flexible couplings excel at compensating for both angular and parallel misalignment. By accommodating misalignment, the coupling reduces the forces acting on the shafts and minimizes the generation of vibrations and noise. Proper alignment through the use of a flexible coupling ensures that the system operates smoothly and quietly.
Effect on Equipment Reliability:
Reducing noise and vibration levels has a positive impact on the reliability of connected equipment. Lower vibrations mean less stress on bearings and other rotating components, leading to extended component life and reduced maintenance requirements. A quieter operating environment can also be essential for certain applications, such as in laboratories or precision manufacturing processes, where excessive noise can interfere with delicate tasks or measurements.
Applications:
Flexible couplings find application in a wide range of industries, such as manufacturing, power generation, material handling, automotive, aerospace, and robotics. They are commonly used in pumps, compressors, fans, conveyors, and other rotating machinery where noise and vibration control are critical for smooth and reliable operation.
Summary:
A flexible coupling’s ability to reduce noise and dampen vibrations makes it an essential component in mechanical systems. By compensating for misalignment and providing vibration dampening properties, the flexible coupling enhances the overall system performance, reduces noise levels, and protects connected equipment from excessive wear and mechanical failures. Choosing the right type of flexible coupling based on the specific application requirements can have a significant impact on noise reduction and vibration control in the mechanical system.
Can flexible couplings handle misalignment between shafts?
Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.
Flexible couplings offer the ability to compensate for different types of misalignment, including:
- Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
- Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
- Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.
The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.
It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.
In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.
editor by CX 2024-04-29